Manufacturing and Fabrication Services


We offer manufacturing and fabrication of aluminium products, powder coating and anodising surface finishing, and die design consulting.

We can help with a big project, a surge in production, a streamlined business model, or savings on labour and investment in machinery. The more we handle for you, the more cost-benefit you’ll see. With finishing, machining, assembly, packing and distribution under one roof, efficiencies are gained, and time and money are saved.

Design Consulting

Our experienced design engineers are here to help. AiFAB offers customers a range of extrusion design and consulting services. From simple repetition engineering to large-scale custom assembly projects, we support your project needs.


We built aiFAB as a resource for customers of Aluminium Industries and designed it to maximise efficiency. A one-stop shop for digital fabrication, we offer customised machining and assembly arrangements to suit you.


Make the choice to have aiFAB manage your finishing requirements, and we’ll make it easier to deliver the superior results your customers expect from you.

Project Management

From consulting on the design of your new extrusion, we will co-ordinate with the mills to have your extrusion pressed; finish the metal with a powder coat or anodise; cut and machine the raw lengths into shape; assemble your product or component; package it securely, and brand it with your logo; and deliver it to site.


We seamlessly move your metal from work centre to work centre, and from our warehouse to your warehouse. Your aluminium extrusions move from stock picking to surface finishing to machining to assembly to packing to dispatch to delivery, without you having to do a thing.


AiFAB caters to exclusive and custom aluminium extrusions. Our extrusion press capabilities include 7-inch, 8-inch, 9-inch and 12-inch billet diameter. Whatever your requirements, we’ve got the supply.

Adding Value to Your Business

3D printed extrusion
  • Design

    • decades of extrusion design experience
    • drawings and schematics checked for errors and intolerances
    • ensure suite compatabilities before production stage
    • reduce manufacturing costs, increase product quality
    • consultation for new product ideas
    • prototype your extrusions with 3d printing

CNC digital fabrication and manufacturing
  • Fabrication

    • latest generation machining equipment
    • talented fabrication people, years of industry experience
    • cnc capacity for lengths up to 16.4m
    • welding, drilling, slotting, and punching
    • precision and mitre saw cutting
    • fine metal skills

powder coat manual painting
  • Finishing

    • award-winning powder coat line
    • warranted powder from Interpon and Dulux
    • anodising available on site
    • excellent, lasting results
    • nimble for tight timelines
    • responsive, reliable delivery dates

Digital Fabrication

Our fleet of CNC machines are capable of handling extrusion lengths up to 16.4m. We have 90-degree repetition cutting saws, double-headed and single-headed mitre saws, and plenty of options for drilling, punching and cutting aluminium.

AiFAB maintains a wide array of advanced machinery and precision tooling options. From massive sections for the transportation industry to complex architectural elements and intricately interconnected shelving systems, we’re the experts.

Product Assembly

Our people have extensive experience in manufacturing and assembly with transportation, automotive and architectural products. We confidently fabricate aluminium products for all types of applications, in Australia and around the world.

Our complete service approach allows us to be flexible with custom requirements. We can machine, finish, and assemble a product in the appropriate order for the desired result.

CNC fabrication of aluminium extrusion